Applications
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Coreless Induction Furnace
 
Tap-cap 

 

      The demands placed on the refractory vary and often very complex. Top-cap of coreless induction furnace works in circumstances that affect the performance of the refractory material including:
        1.High thermal shock
        2.Lining wear (corrosion and erosion)
        3.Metal static pressures
        4.Mechanical stress
      In this segment, HXS provides top-cap (spout) material with high refractoriness, excellent mechanical strength and good performance to thermal shock, corrosion erosion and abrasion resistance, which provide a longer and stable life cycle to reach high efficiency.
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Spout

 

 

      Spout of coreless induction furnace works in circumstances that affect the performance of the refractory material, including:
      1.High thermal shock
      2.Lining wear (corrosion and erosion)
      3.Metal static pressures
      4.Mechanical stress
    In this segment, HXS provides top-cap (spout) material with high refractoriness, excellent mechanical strength and good performance to thermal shock, corrosion erosion and abrasion resistance, which provide a longer and stable life cycle to reach high efficiency.
       
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Cover 

 

 

       Good refractory improves productivity. Cover works in a condition which requires high refractoriness, good slag, erosion and corrosion resistance.
       HXS’s solution to this segment proved to be successful because of the excellent quality of the product: 
         1.Good physical strength
         2.High refractoriness
         3.Good performance for thermal shock resistance
         4.Abrasion and corrosion resistant
       
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Working lining

 

 

         Working lining is the key to improve productivity. The complex working circumstances bring different factors which affect the performance of working lining, including:
          1.High thermal shock
          2.Lining wear (corrosion and erosion)
          3.Metal static pressures
          4.Mechanical stress
          5.Gas penetration
          6.Slag build up
        In this segment, HXS provides monolithic lining material that:
          1.Suit for all metal types(acidity, alkaline, neutral), reduce residue and porosity of the products.
          2.Good performance to thermal shock, corrosion erosion and abrasion resistance.
          3.High refractoriness and excellent mechanical strength.
          4.Both intermittently and continuously working mode are acceptable.
          5.Longer and stable life cycle to reach high efficiency.
          6.Labor and cost saving by easy installation and maintenance.
       
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Upper & lower support ring

 

 

         Upper and lower support ring support the furnace and work with high temperature and high mechanical strength, they require refractory with high refractoriness, high mechanical strength, good slag resistance and good thermal shock resistance.
         In the segment, HXS provide excellent solution to ensure the production efficiency and safety. 
         
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Maintenance

 

 

        After the long-term operation, furnace’s working lining will crack or peel off.

        HXS provides efficient repair material with good performance to thermal shock, corrosion and abrasion resistance. It is widely applied to the maintenance for all parts of furnace or ladle with an easy installation and cost-reducing. 
        
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Coil grout

 

 

        Induction coil is the heart of coreless induction furnace, which provides the melting temperature and enforces the process of foundry. Coil grout is the protector for the induction coil and power supply. Induction coils put special inquires to grout materials, including:
          1.High refractoriness
          2.High insulativity.
          3.Good mechanical strength
          4.High thermal shock resistance
       HXS provide excellent solutions to this segment. HXS most used product: HJ-95, HJ-98, which considered refractoriness, insulativity, cohesive property and maneuverability when designed, is easy to install ,labor saving and energy reducing.
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